Friday, August 6, 2010

Cost Accounting Procedure for Scrap and Waste:

Cost Accounting Procedure for Scrap and Waste:

In many manufacturing processes, waste and scrap result from:
  1. The processing of materials.
  2. Defective and broken parts.
  3. Absolute stock.
  4. Revisions or abandonment of experimental projects.
  5. Worn out or absolute machinery.
This scrap should be collected and placed in storage for sale to scrap dealers. At the time of sale, the following entry may be made:
Cash (or accounts receivable)
       Scrape sales (or factory overhead control)
xxxx Dr.
 

xxxx Cr.
The amount realized from the sale of scrap and waste can be treated in two ways with respect to the income statement:
  1. The amount accumulated in scrap sales may be closed directly to income summary and shown on the income statement under other income.
  2. The amount may be credited to factory overhead control, thus reducing the total factory overhead expense and thereby the cost of goods manufactured.
When scrap is collected from a job or department, the amount realized form the sale of scrap is often treated as a reduction in the materials cost charged to the individual job or product. In this case, the entry to record the sale would be:
Cash (or accounts receivable)
      Work in process
xxxx Dr.
xxxx Cr.
When the quantity and value of scrap materials is relatively high, it should be stored in designated place under the supervision of a storekeeper. A scrap report ( as shown below) is generally prepared in duplicate to authorize transfer and receipt of the scrap.
Example of Weekly Scrap Report
Department:  Fabricating                                                                    Weakly Scrap Report For Week Ending:  November 10, 20---        
Part No. Description Units used Scrapped % Scrap Cost Reason
115b
115e
115s
115k
Braces
Fines
Guides
Supports
7,200
9,400
15,600
8,500
108
305
520
42
1.50
3.23
3.33
0.50
$7.00
$30.50
$41.40
$25.30


Defective
Parts
Total for week...............................................
Scrap cost-Year to date................................
Predetermined Scrap Allowance for Year
$104.20
$4,533.75
$5,000.00
The original is forwarded to the materials ledger clerk, and a copy remains on file in the department in which the scrape originated. The material ledger clerk can follow tow procedures:
  1. Open a materials ledger card, filling in the quantity only. The dollar value would not be needed. When the scrap is sold, the entries and treatment of the income item might be handled as discussed previously.
  2. Record not only the quantity but also the dollar value of the scrap delivered to the storekeeper. The value would be based on scrap prices quoted on the market on the time of entry. The entry would be:
Scrap Materials xxxx Dr.  
       Scrape Sales (or work in process or overhead control)   xxxx Cr.

When the scrap is sold the entry would be:

Cash (or accounts receivable)



xxxx Dr.
 
       Scrap Materials   xxxx Cr.
Any difference between the price at the time the inventory is recorded and the price realized at the time of sale would be a plus or minus adjustment in the scrap sales account, the work in process account, or the factory over head control account, consistent with the account credited in the first entry.
To reduce accounting for scrap a minimum, often no entry is made until the scrap is actually sold. At that time, cash or accounts receivable is debited while scrap sales is credited. This method is expedient and is justified when a more accurate accounting becomes expensive and burdensome, the scrap value is relatively small, or the price is uncertain.
Proceeds from the sale of scrap in reality a reduction in production cost. As long as the amounts are relatively small, the accounting treatment is not a major consideration. What is important is a effective scrap control system based on periodic reporting to responsible supervisory personnel. Timely scrap reports for each producing department call attention to unexpected items and unusual amounts and should induce prompt corrective actions.

1 comment:

  1. Hello, Our business generates scrap mostly from our customers. They bring in steel crankshafts for regrinding but some show cracks when we inspect them under magnetic particle black light. Such cracked cranks are scrap. Most customers just abandon these cranks at our shop. Once we accumulate a pallet of scrap steel we take it to a recycling facility and it generates insignificant income. So this scrap is not part of our inventory of materials as is spoken of in this article. Often we apply the scrap value as credit at the scrapyard to purchase crank cores that we can regrind so the scrap value does end up as inventory in our books after it is assigned a cash value at the scrapyard and then applied to the purchase of cores at the same scrapyard. I'm looking at how to enter this core purchase and apply the scrap value as partial payment of the cores at the same time.

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